GUMMYCOUNT High performance gummy counting for nutraceuticals
GummyCount
High-Speed Counting Systems for Gummies and Soft Chews
The GummyCount is a next-generation electronic counting machine, purpose-built to handle soft, sticky gummies that often challenge traditional counters.
Overview and benefits
GummyCount Overview
The GummyCount range is a next-generation electronic counting machine, purpose-built to handle soft, sticky gummies that often challenge traditional counters. Paired with a custom gummy feed system, it ensures smooth product flow and prevents clumping with no change parts required for switching between gummy sizes.
Equipped with advanced high speed infrared counting sensors scanning at 34,000 times per second, the GC delivers exceptional accuracy. Smart microprocessors auto-calibrate and adapt to changing conditions, while product parameters can be stored and instantly recalled via the machine panel PC interface.
Servo-driven scroll feeder
Enables smooth handling of both empty and full bottles.
High-speed Operation
With optional rejection capability for
enhanced efficiency.
Touchscreen Interface
User-friendly interface with secure access control.
Intelligent Auto-Calibration
Smart microprocessors auto-calibrate and adapt to changing condition.
Control and Configuration
The system is operated via the machine panel PC interface, where product parameters can be stored and instantly recalled.
The user-friendly touchscreen interface includes menu-guided setup for easy operation, secure access control to protect settings, and quick retrieval of saved product configurations.
High-Speed Counting and Feeding
Up to sixteen vibratory feed tracks per machine, each with independent control, ensure even distribution, and operators can adjust vibration speeds as needed. The integrated power lift makes height adjustments effortless via the touchscreen control panel.
Flexible Batching and Bottle Handling
Smart pneumatic pre-count gates offer flexible counting modes, including staggered opening for narrow-neck bottles. Optional trap boxes allow pre-batching for continuous, high-speed operation, all in sync with the automated bottle indexing system.
Streamlined Feeding for Gummy
based products
GC Gummy Bulk Feeder System
The GC Gummy Bulk Feeder is engineered for consistent and efficient gummy handling. It features a griddle plate loading zone and a dualbelt elevator that organizes and controls product flow to the counting system.
A built-in rotary declumper ensures gummies are effectively separated before elevation. Once lifted, gummies are directed to two linear vibratory feeders. Intelligent sensors in the loading pan above the counter hopper trays monitor product levels in real time.
The system automatically adjusts the speed of each belt and vibrator independently, maintaining balanced flow. If an imbalance is detected, individual components respond slowing, stopping, or speeding up to restore smooth operation.
Engineered for Gummy-Based Products
Applications and Features
The GummyCount is purpose-built to handle soft, sticky gummies. For dust-heavy products, the built-in hopper includes dust and sugar extraction. Optional low-level gummy feeding systems enhance product flow with belted delivery and specialised chutes.
Purpose-built for gummies
Handles soft, sticky gummy products
Dust & sugar extraction
Built-in hopper with dust and sugar removal
Specialised chutes
Designed to improve gummy product flow
Belted delivery system
Gentle feeding for delicate products
High-speed IR sensors
For accurate one-pass counting
Auto-learn feature
For quick product setup and calibration
Touchscreen PC
With optional 21 CFR Part 11 compliance
Secure access
With password-protected settings
Compact and hygienic
And fully cGMP compliant
Full validation documentation available
Installation and Operational Qualifications
Downloads
Brochures, Datasheets & Technical Documentation
Access our latest product literature, specifications, and validation documents — available on request.