batching of solid dose products into sachets, Doy packs, and sample pouches
SachetCount Range
Precision Counting for Sachet and Pouch Applications
The SachetCount range from Pharma Packaging Systems is a precision-engineered counting solution developed specifically for integration with vertical or horizontal form-fill-seal machines.
Overview and benefits
SachetCount Range Overview
The SachetCount Range is designed for high-speed, high-accuracy batching of solid dose products into sachets, Doy packs, and sample pouches, the system combines advanced infrared counting with flexible integration and control features.
Capable of handling most tablet and capsule formats without change parts, the SachetCount supports a full range of configurations, from single-product filling to multi-product batching. With speeds of up to 55 indexes per minute, the system delivers exceptional throughput while maintaining consistent accuracy, making it ideal for pharmaceutical, nutraceutical, and promotional applications.
High-Speed Sachet Filling
Up to 55 sachet fills per minute.
No Change Parts Required
Compatible with tablets, capsules, and softgels.
Multi-Product Batching Capability
Expandable design for multi-product batching.
Advanced Infrared Counting
High-speed IR sensors with onboard calibration.
Control and Configuration
The system is operated via a full PC-based touchscreen HMI, offering intuitive navigation of all machine settings. Recipes can be stored for rapid changeover, while password protection and optional 21 CFR Part 11 compliance ensure regulatory readiness.
High-Speed Counting and Batching
Each machine is equipped with multiple filling heads (typically up to eight), each fed by a vibratory bulk feed system. Tablets are gently guided to a central bowl feeder, separated, and delivered to high-speed infrared count sensors. These sensors scan at 34,000 times per second and use onboard microprocessors to self-calibrate and adapt in real time to dust, product variation, and environmental factors.
Synchronised Sachet Discharge
Following counting, products are collected into a combination of pre-count and trap-box batching units.
These allow for synchronised, high-speed discharge into sachets, with optional simplex or duplex output modes depending on your sachet machine format.
Engineered for High-Speed Sachet and Pouch Applications
Applications and Features
SachetCount systems are compatible with manual, semi-automatic, and fully automated packaging lines, including integration with continuous motion bucket elevators or recirculation feeders.
Up to 55 sachet fills per minute
Multiple Solid Dose Formats
Tablets, capsules, and softgels
No change parts required
For different product formats
High-speed IR sensors
With onboard calibration
Multiple filling heads
Up to eight vibratory filling heads
Pre-count and trap-box batching
For maximum accuracy
Simplex or duplex output modes
Expandable design
For multi-product batching
PC-based touchscreen HMI
With recipe memory
Flexible Packaging Formats
Sachets, Doy packs, sample kits, and mail order formats
Optional single-use contact parts
For hygiene and fast changeover
Fully integratable
With manual or automatic sachet machines
Full validation documentation available
Installation and Operational Qualifications
Optional CFR Part 11 compliance
For regulatory environments
Downloads
Brochures, Datasheets & Technical Documentation
Access our latest product literature, specifications, and validation documents — available on request.