PharmaCount High-Speed Counting Systems

PharmaCount SC Range

High-Speed Counting Systems for Large-Scale Production

The PharmaCount SC Range is Pharma Packaging Systems’ flagship series of high-speed electronic counters, engineered for demanding production environments requiring speed, accuracy, and flexibility.

Overview and benefits

PharmaCount SC Range Overview

The Pharmacount SC Range is Designed to handle all tablet and capsule formats including transparent soft gels, these systems are available in 12, 18, 24, 36 or 48 lane configurations and are built around our proven linear vibratory feed technology and advanced electronic controls.

Each model in the SC range uses a modular 6-track vibratory tray format. Product flow is precisely regulated via hopper flow control gates, while each track offers independent control of amplitude and frequency for tailored product handling. This ensures consistent feed and optimal counting conditions across a wide range of product types.

High-Speed Modular Configurations

12, 18, 24, 36 or 48 lane configurations.

Independent Feed Control

Independent control of amplitude and frequency.

FlexiFill Batch Optimisation

FlexiFill trap-box batching for increased line speed.

Advanced Sensor Accuracy

High-speed IR sensors with automatic environmental compensation.

Control and Configuration

The intuitive PC-based touchscreen HMI provides full control of all system parameters and includes recipe storage, data export via USB, and optional 21 CFR Part 11 compliance with audit trails and secure login access. All product contact parts can be removed without tools, simplifying cleaning and changeover.

Intelligent Counting Control

Counting is performed by ultra high-speed infrared sensors, scanning 34,000 times per second. These next-generation sensors include onboard microprocessors that automatically trend and recalibrate to compensate for environmental factors like dust and humidity, eliminating the need for manual calibration or frequent maintenance.

Optimised Line Performance

All SC models incorporate PPS’s FlexiFill technology as standard. This intelligent system enables the use of trap boxes for pre-batching smaller counts, allowing product to be counted while bottles are being indexed. This significantly boosts line speed without sacrificing accuracy. The open front chute design provides full visibility of the count and discharge process, helping operators fine-tune settings for maximum efficiency.

High-Speed Counting Systems for Large-Scale Production

Our Full PharmaCount SC Range

If you’re interested in learning more about a specific model, please get in touch with our team by filling in a contact form or giving us a call.

PharmaCount SC 120

PharmaCount SC 180

PharmaCount SC 240

PharmaCount SC 360

Engineered for High-Speed Production Environments

Applications and Features

Each model in the SC range uses a modular 6-track vibratory tray format. Product flow is precisely regulated via hopper flow control gates, while each track offers independent control of amplitude and frequency for tailored product handling. This ensures consistent feed and optimal counting conditions across a wide range of product types.

12, 18, 24, 36 or 48 lane configurations

Designed to handle all tablet and capsule formats

Throughput up to 300 bottles per minute

Dependant on configuration

Twin or triple bottle fill formats

For maximum output

High-speed IR sensors

With automatic environmental compensation

Independent control of each feed tray

For amplitude and frequency

Open chute design

For full visibility during setup and operation

Tool-free removal of contact parts

For fast changeover and cleaning

PC-based touchscreen HMI

With product library and data export

FlexiFill trap-box batching

For increased line speed

Integrated chip and dust extraction

Full validation documentation available

Installation and Operational Qualifications

Optional 21 CFR Part 11 compliance

For regulatory environments

Downloads

Brochures, Datasheets & Technical Documentation

Access our latest product literature, specifications, and validation documents — available on request.

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